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Air Separation Plants, Oxygen Plants, Nitrogen Plants, Acetylene Plants
 
 
 
 
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Trouble Shooting various mechanism for Oxygen Plant, Nitrogen Plant, Acetylene Plant


Oxygen Plant, Nitrogen Plant, Acetylene Plant various Trouble Shooting method are  as follows: 

Second stage valve leaking, dirt under valves. Remove stage head and clean valve.
Second stage leaking due to breakage of valve plate and spring Replace valve or spring.
Compressor second stage pressure higher than normal:
Third stage valve leaking slowly Clean or lap valve plates.
Compressor first stage pressure higher than normal:
Second stage valve leaking slowly Clean or lap valve plates.
Compressor first stage pressure below normal:
First stage valves leaking Clean first stage valves.
Compressor safety valves does not reset after operation:
Pressure not reduced enough for valve restarting Reduce pressure to zero and then try.
Dirt under seat Remove safety valve, clean, reassemble and test.
High pressure drier:
Condensate drain valve on high pressure drier is open but nothing comes out:
Rain valve clogged Move hopper switches to OFF' position. Stop acetylene. Close manifold supply valves. Close compressor outlet valves..
Drain valve repeatedly becomes clogged:
Not enough water being used to flush bottom of drier Use more water when flushing.
Back pressure valve:
Back pressure valve causing back pressure to be too high :
Valve seat damaged Disassemble and repair.
Inner valve sticking Disassemble and clean.
Air compressor
Air compressor does not maintain pressure
Overload relay is malfunctioning Press start push button. Compressor does not start. Press overload reset, then press start push button.
Pressure switch malfunctioning Reset switch.
Condensate drain valve on receiver tank open Close valve.
Air intake clogged Clean filter or replace elements.
Leak in airline Clean all lines with soap water.
Head valves leaking Clean or replace defective parts
Drive belt loose Adjust belt.

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Universal Industrial Plants Mfg. Co. (P) Ltd.
A 104/2, Okhla Industrial Area, Phase-2, New Delhi – 110 020
Phone :+(91)-(124)-4386250, +(91)-(124)-5519863 Fax :+(91)-(124)-4386234
Mobile : +(91)-9810626301
Email : info@oxygengasplant.net , info@universalboschi.com

   
   

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