Home Mail Query Site Map
CERTIFIED ISO 9001:2000 COMPANY
Air Separation Plants, Oxygen Plants, Nitrogen Plants, Acetylene Plants
 
 
 
 
Cast and director filmographies and biographies.
Send your comments to the Readers' Mailbag.
Compare prices for the video,
DVD, soundtrack or book.
DVD features.
Links to other web sites about Oxygen.
   


 

Trouble Shooting various mechanism for Oxygen Plant, Nitrogen Plant, Acetylene Plant


Acetylene compressor stops soon after starting. A observe III stage pressure ,observe suction pressure:
III stage pressure is near 350 Psig Manifold supply valve is closed Open valve slowly.
Suction pressure is below 4 Psig See 10.5.1
Oil level in Acetylene compressor rises without addition of oil :
Water is not being drained out of crankcase before start up after overnight or longer shut down.
If level has raised by 1/2" or more, drain cut all homogenized oil and water mixture (grey color! and add to bring all oil level back to normal.
Leak in suction line to oil pump Drain 0i1 Out of crankcase. Remove tube
to oil pump suction. Pressurize compressor enough to force oil out of, tube.' Then reply ace tube. pressurize compressor to 5 Psig or more and look for air bubbles.
crankcase any if 2 Psig or more of '.pr--assure is not maintained on compressor during shutdown
Drain oil out of crankcase. Remove tube to oil pump suction. Press rise compressor enough to force oil out of tube. Then replace tube.Pressureise compressor to 5 Psig or more and lock for air bubbles.
Oil in compressor becomes grey colored:
Oil has not been changed often enough. Drain out oil. Refill with light medium non foaming lubricating oil.

Oil pump belt is broken. lighten the belt by repositioning the pump or replace the belts.

Oil level is too low. Check oil level and oil if necessary.
Compressor suction pressure is near zero. Get compressor suction pressure unto normal.
Oil pump suction line is clogged. Clean oil suction line.
Oil pump defective Repair or replace oil pump.
Compressor is not pumping to capacity:
First stage valves leaking Clean and lap first stage valves.
Suction pressure is low Refer 10.5.1
Compressor III stage pops discharges rapidly:
Manual valve on compressor closed Open valve also check operation of high pressure switch. It should have shut down the compressor.
Compressor 2nd stage valve pops discharges rapidly:
Third stage valve leaking due to breakage of valve plate of sparing Remove third stage head and clean valves.
Second stage valve leaking due to breakage of valve plate or spring. Replace valve plate or spring.
Compressor first stage valve pops discharges rapidly:  

5






Universal Industrial Plants Mfg. Co. (P) Ltd.
A 104/2, Okhla Industrial Area, Phase-2, New Delhi – 110 020
Phone :+(91)-(124)-4386250, +(91)-(124)-5519863 Fax :+(91)-(124)-4386234
Mobile : +(91)-9810626301
Email : info@oxygengasplant.net , info@universalboschi.com

   
   

This design is a copyright of Ing L&A BOSCHI Italy and Universal Industrial Plants Mfg. Co. and copy of any written material, photographs and diagrams from website is strictly prohibited. Any unauthorised use shall be liable for prosecution