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Air Separation Plants, Oxygen Plants, Nitrogen Plants, Acetylene Plants
 
 
 
 
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Trouble Shooting for Air Separation Plants, Oxygen Plants, Nitrogen Plants, Acetylene Plants


Low pressure drier:
Condensate drain valve on low pressure drier is open but nothing comes out:
Drain value clogged. Bypass drier, remove choked valve, dissolve crystallized salt in water and replace.
Purifier:
Purifying material has short life after new material is installed:
Installation of purifying mass improper.
Remove purifier from service. remove lid, pack material around outside edges so that acetylene must pass through purifying mass.
Scrubber:
Pressure drop from generator hoper or generator tank to compressor more than normal 3 Psig:
Pressure is below normal:
Rubber check valve in flashback arrestor swollen. Replace check valve.
Pipe to flashback arrestor almost filled with sludge. Turn off hopper toggle switched. Vent tank
pressure. Remove plug in tee on pipe between tank and flash back arrestor. Clean out pipe. Remove plug in centre of flash back arrestor, bottom and clean It.

Acetylene Compressor:
Acetylene compressor fails to start when start push button is pushed:
Acetylene pressure too low. Increase acetylene generator pressure about 4 Psig but be low 15 Psig.
Discharge pressure is above setting of high pressure switch

Reduce discharge pressure by venting. if compressor does not start when pressure reaches 25 Psig pressure switch is defective.
Low pressure switch set too high Set the low pressure switch at 2 and 4 7psig.
Overload relay is trapped Set starter overload.
Acetylene compressor stops before maximum charging pressure is reached:
Momentary power failure Restart compressor.
Momentary power holding Reset starter overload.
High pressure control switch set too low
Reset high indicator at 350 Psig and low at 50 Psig If manifold pressure gauges agree, calibration of pressure switch is wrong. Reset high set point so that compressor 350 Psig.
Pressure too high in any of three acetylene gas compressor stages:
A valve on next higher stage is not functioning property Rewove cylinder head, clean or replace valve. check pressure in each stage.

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Universal Industrial Plants Mfg. Co. (P) Ltd.
A 104/2, Okhla Industrial Area, Phase-2, New Delhi – 110 020
Phone :+(91)-(124)-4386250, +(91)-(124)-5519863 Fax :+(91)-(124)-4386234
Mobile : +(91)-9810626301
Email : info@oxygengasplant.net , info@universalboschi.com

   
   

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